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Material Technology

Built from the Best

Every material in a Wavefella product is chosen for its performance in marine environments. We do not use consumer-grade materials in professional-grade equipment.

Primary Construction Material

Marine-Grade PVC

Multi-layer laminated PVC fabric with a knitted polyester scrim. Each layer is fusion-welded rather than glued, eliminating delamination risks. Rated for marine environments with UV stabilizers, saltwater corrosion resistance, and abrasion protection.

UV stabilizedSaltwater resistantAbrasion resistantFusion-welded seams-20°C to 70°C range
Marine-Grade PVC
Rigidity Without Frames

Drop-Stitch Core Fabric

Thousands of polyester threads connect the top and bottom PVC layers at 1-inch intervals. At 12-15 PSI, these threads create a rigid, lightweight structure that supports standing, walking, and carrying loads without a hard frame or internal supports.

12-15 PSI operating pressurePolyester thread count: 5,000+/m²Low weight-to-rigidity ratioNo metal frame requiredField-serviceable
Drop-Stitch Core Fabric
Premium RIB Tube Material

Hypalon (CSM Rubber)

Chlorosulfonated polyethylene synthetic rubber used on RIB models. Hypalon provides superior UV resistance, chemical resistance (fuel, oil), and maintains flexibility in extreme temperatures. Outlasts standard PVC 2-3x in direct sun exposure.

Superior UV resistanceChemical resistantFlexible in extreme cold2-3x PVC lifespan in sunMilitary-grade durability
Hypalon (CSM Rubber)
Drop-Stitch Floor Technology

Air Deck Floor System

High-pressure inflatable floor (15-20 PSI) with drop-stitch core replacing traditional plywood or aluminum slat floors. Provides standing rigidity while reducing setup time, overall weight, and storage volume by 40% compared to traditional floors.

15-20 PSI operating pressure40% lighter than plywood floorFolds with boat for storageNo assembly requiredHigh-traction texture surface
Air Deck Floor System
Marine-Grade 316 SS

Stainless Steel Hardware

All D-rings, fin boxes, valves, and attachment points use 316 stainless steel — the marine standard for corrosion resistance. Brass and nylon-galvanized alternatives are available for weight-sensitive applications.

316 stainless steel (standard)Corrosion resistant in saltwaterUV stableHigh tensile strengthReplaceable components
Stainless Steel Hardware
Reinforced Edge Protection

Double-Layer Side Walls

Side walls feature a double-layer PVC construction with an additional rub rail strip. This reinforcement protects against dock abrasion, beach contact, and side impacts — the most common wear points on inflatable watercraft.

Double-layer side wallsRub rail impact protectionDock abrasion resistantBeach landing ratedReinforced seam at edges
Double-Layer Side Walls

Material Specifications

Technical properties of our primary construction materials.

PropertyMarine PVCHypalonDrop-Stitch Core
Tensile Strength4,500 N/5cm5,200 N/5cm6,000 N/5cm (composite)
UV Resistance (ASTM D4329)2,000 hrs5,000 hrs2,000 hrs
Operating Temp Range-20°C to 70°C-30°C to 80°C-20°C to 70°C
Abrasion Resistance (ASTM D3389)15,000 cycles25,000 cycles12,000 cycles
Weight (per m²)1,100 g/m²1,300 g/m²850 g/m² (fabric only)
Repair MethodPVC patch + solvent weldHypalon patch + adhesiveDrop-stitch repair kit

See These Materials in Our Products

Every material choice is visible in the final product. Explore our range.